CMM Retrofits & Upgrades – Extend Machine Life. Improve Accuracy. Increase ROI.

Coordinate Measuring Machines are long-term capital assets. However, outdated controllers, legacy software, aging scales, and obsolete probing systems limit performance and compatibility with modern manufacturing workflows.

At General Tech Services UAE, we provide comprehensive CMM retrofit and upgrade solutions designed to bring older machines to current metrology standards—at a fraction of the cost of purchasing new equipment.

We support major CMM brands including:

• Hexagon (Brown & Sharpe, DEA, Leitz)

• ZEISS

• Mitutoyo

• WENZEL

• Nikon Metrology

• FARO

• LK Metrology

• Helmel

• Coord3

• Aberlink

• and other legacy CMM platforms

What Can Be Retrofitted?

A professional CMM retrofit can address multiple system components:

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1. Controller & Electronics Upgrade

Older CMMs often use discontinued or unsupported control hardware. We replace outdated controllers with modern motion control systems that provide:

• Higher processing speeds

• Improved axis synchronization

• Reduced communication latency

• Enhanced reliability

• Compatibility with modern Windows environments

Benefits:

• Faster inspection cycles

• Reduced breakdown risk

• Elimination of obsolete electronics

• Easier maintenance and parts availability

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2. Software Enhancement – PolyWorks® Integration

As an Authorized Reseller of PolyWorks®, General Tech Services provides full software migration and implementation services.

Why Upgrade to PolyWorks?

PolyWorks is a globally recognized metrology software platform offering:

• Universal CMM compatibility

• CAD-based inspection programming

• Advanced GD&T analysis

• Automated reporting templates

• Multi-sensor integration

• SPC data export

• Digital thread compatibility

• Shop-floor friendly interface

Retrofit Benefits with PolyWorks:

• Replace outdated proprietary software

• Enable offline programming

• Standardize inspection across multiple CMM brands

• Improve reporting speed and clarity

• Integrate with ERP / QMS systems

• Enable Industry 4.0 readiness

PolyWorks allows legacy CMM hardware to operate like a modern inspection platform, eliminating the need to replace mechanically sound machines.

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3. Probe System Upgrade

Probing technology evolves rapidly. We retrofit:

• Touch-trigger probes

• Analog scanning probes

• Multi-sensor heads

• Laser scanners

• Rotary tables

• Articulating probe heads

Benefits:

• Faster scanning capability

• Complex surface measurement

• Reverse engineering support

• Improved repeatability

• Expanded measurement flexibility

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4. Scale & Encoder Replacement

Linear scales degrade over time, affecting positioning accuracy.

We replace:

• Optical scales

• Encoders

• Axis feedback systems

Benefits:

• Restored positioning accuracy

• Reduced volumetric error

• Improved repeatability

• Enhanced long-term stability

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5. Mechanical Refurbishment

Even robust CMM structures require servicing over time.

We provide:

• Air bearing servicing

• Guideway alignment

• Axis straightness correction

• Geometry verification

• Error mapping

Benefits:

• Restored geometric accuracy

• Reduced mechanical wear impact

• Improved long-term reliability

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6. Calibration & Volumetric Compensation

Post-retrofit, we perform:

• Laser interferometer calibration

• Volumetric error compensation

• ISO 10360 compliance verification

As an established calibration provider in the UAE, General Tech ensures traceable and standards-compliant verification.